KRS DISPERMAHLTECHNIK High Speed Dispersers in the KRS workshop

PRODUCTS – HIGH SPEED DISPERSERS

High Speed Disperser Manufacturer in India

KRS DISPERMAHLTECHNIK designs and manufactures high speed dispersers in Coimbatore for wetting, pre-dispersing and mixing powders and pigments into paints, inks, coatings and chemical formulations.

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OVERVIEW

What is a high speed disperser?

A high speed disperser is the standard machine for bringing solids into a liquid: pigments and fillers into paint, ink or coating bases, and powders into chemical formulations. In paint production it is the paint dispersion machine for the first dispersion stage, before the product goes on to a bead mill for fine grinding – or as the complete process where no further grinding is needed.

High Speed Disperser Manufacturer

KRS DISPERMAHLTECHNIK is a High Speed Disperser Manufacturer in India, offering industrial dispersing equipment for paints, printing inks, pigments, coatings, and other suitable formulations. Our machines help manufacturers mix materials, incorporate powders into liquids, and achieve the required dispersion for their applications.

High Speed Dispersers serve industries that process paints, printing inks, coatings, pigments, and chemical formulations. Moreover, manufacturers can use these machines during the preparation of materials that require effective mixing and dispersion.

How Does a High Speed Disperser Work?

A high speed disperser uses a motor-driven shaft and disperser blade to create movement within the material. First, the operator places the material in a suitable mixing vessel and positions the blade inside it.

Next, the rotating blade creates circulation and shear forces. These forces draw material toward the blade and move it through the vessel. Consequently, the machine helps incorporate powders into liquids and break down agglomerates during processing.

The operator can adjust the processing conditions according to the material, formulation, and desired results. However, the appropriate speed and operating time depend on the specific application.

Applications of High Speed Dispersers

KRS High Speed Dispersers support a range of industrial mixing and dispersion applications.

  • Paints and coatings: Mix pigments, fillers, and other ingredients into suitable formulations.

  • Printing inks: Support the preparation and dispersion of ink materials.

  • Pigments: Help incorporate pigment powders into liquid systems.

  • Chemical formulations: Process suitable materials that require mixing and dispersion.

Additionally, manufacturers can use high-speed dispersing equipment during laboratory development, formulation trials, and industrial production, depending on the machine configuration.

Features of KRS High Speed Dispersers

Our high-speed dispersing equipment supports industrial processing requirements through features such as:

  • High-speed blade operation: Creates circulation and shear within the mixing vessel.

  • Powder incorporation: Helps introduce suitable powders into liquid formulations.

  • Adjustable processing conditions: Allows operators to select settings according to the application.

  • Industrial configuration options: Supports different production requirements, depending on the selected machine.

The right blade, vessel arrangement, and operating conditions help achieve the de

As a High Speed Disperser Manufacturer in India, KRS DISPERMAHLTECHNIK helps industrial customers identify suitable dispersing equipment for their paints, printing inks, pigments, and coating applications.

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APPLICATIONS

All applications

HOW IT WORKS

How a high speed disperser works

Vortex

A toothed disperser disc on a vertical shaft rotates at high speed inside the vessel and draws the product down into a vortex.

Shear

Intense shear at the edge of the disc breaks up agglomerates and wets the solids.

Distribution

The circulating flow distributes the solids evenly through the batch.

CONSTRUCTION

Machine construction and key features

A KRS high speed disperser is built around a drive head carried on a fabricated steel column. The motor drives a vertical shaft with a toothed disperser disc at its end, and the head moves up and down on the column to lower the disc into the vessel and lift it out for cleaning and vessel change. A clamping arm holds the vessel in place, and a control panel at the machine controls the drive.

  • Fabricated steel column and drive headFabricated and assembled in the KRS workshop
  • Vertical shaft with toothed disperser discThe disc size and shaft length are matched to the vessel
  • Height-adjustable drive headLowers the disc into the vessel and raises it for cleaning and vessel change
  • Vessel clamping armHolds the vessel securely during dispersion
  • Control panel at the machineOperator panel for the drive

CONFIGURATION

Configured to your requirements

We define these points with you for each machine.

  • Vessel and batchVessel size, batch volume and how vessels are handled at the machine
  • Disperser toolDisc diameter, shaft length and tool type for your product
  • Drive and speedMotor and speed control matched to viscosity and process
  • ControlsControl panel and operating concept
  • ExecutionExecution suited to the operating environment of your plant

Technical data. Specifications for your machine are provided with the quotation, based on your product and process requirements.

INDUSTRIES

Paint, ink, coating and chemical applications

Where KRS high speed dispersers are used. See all industrial dispersion applications.

  • Paint

    Pre-dispersion of pigments and fillers in decorative and industrial paints – the classic paint dispersion equipment.

  • Printing ink

    Wetting and pre-dispersing pigments for liquid inks before fine grinding in a bead mill.

  • Coatings

    Incorporating pigments, fillers and additives into protective and industrial coatings.

  • Chemicals

    Mixing and dispersing powders into liquids for chemical formulations and suspensions.

  • Pigments

    Wetting and deagglomeration of pigment powders as the first dispersion stage.

  • Adhesives

    Dispersing fillers and additives into adhesive and sealant systems.

MANUFACTURING & INSTALLATION

Built and installed by KRS

Every machine is engineered, fabricated and assembled by KRS in Coimbatore, India, and KRS engineers support installation and commissioning at the customer site.

Manufacturing and engineering at KRS

  • EngineeringMachine configuration for your product and plant
  • ManufacturingFabrication and assembly in the KRS workshop
  • Installation and commissioningSupport at the customer site
  • Process lineCombine with High Energy Bead Mills and Hydraulic Three-Roll Mills

PHOTOS

KRS High Speed Dispersers in the workshop and on site

FAQ

Questions about high speed dispersers

Can’t find your answer? Ask our engineers.

What is a high speed disperser?

A machine with a toothed disc on a fast-rotating vertical shaft that wets, deagglomerates and distributes powders and pigments in a liquid. It is the standard pre-dispersion machine in paint, ink, coating and chemical production.

What is a high speed disperser used for?

For mixing and dispersing solids into liquids: pigments and fillers into paint and coating bases, pigments into inks, and powders into chemical formulations and adhesives.

How does a high speed disperser work?

The rotating disc creates a vortex that pulls the product down onto the disc. High shear at the edge of the teeth breaks up agglomerates, and the circulating flow distributes the solids through the batch.

Is a high speed disperser enough, or do I also need a bead mill?

That depends on the fineness you need. A disperser wets and pre-disperses; where a finer, more uniform particle size is required, the pre-dispersed product goes on to a high energy bead mill.

How do I select a high speed disperser?

The main factors are batch volume and vessel size, the viscosity and solids content of the product, the required dispersion result and the operating environment of your plant. KRS configures the machine around these points.

What information is required for a disperser quotation?

Your product and application, viscosity and solids content, batch size and vessel dimensions, the target dispersion result and any requirements of the operating environment.

Where is KRS located?

KRS DISPERMAHLTECHNIK is based in Coimbatore, Tamil Nadu, India. Enquiries from India and abroad are welcome.

RELATED

Other KRS machines

High Energy Bead Mills

KRS DISPERMAHLTECHNIK manufactures high energy bead mills for wet grinding and fine dispersion of pigments in paints, printing inks, coatings and chemicals.

High Energy Bead Mills

Hydraulic Three-Roll Mills

KRS DISPERMAHLTECHNIK manufactures hydraulic three-roll mills for controlled dispersion and refining of paste inks, pigment pastes and other high-viscosity products.

Hydraulic Three-Roll Mills

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Tell us about your product, batch size and target result.

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